DG Zhongxingshun Sealing Products Factory

DG Zhongxingshun Sealing Products Factory

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  • How to identify faults in the hydraulic sealing ring system?
    Failure of the seal ring in the hydraulic system may cause the hydraulic system to leak or fail. 1. Observe the leakage phenomenon When the sealing ring in the hydraulic sealing ring system fails, one of the most common signs is leakage. We can determine the specific location of the leak by observing the location of the hydraulic system. For example, oil pumps, control valves, cylinders, and hydraulic lines may leak. When the leak is found, we can use a clean cloth or paper towel to wipe the leak clean, and further confirm whether the leak is caused by the sealing ring. 2. Check the appearance of the sealing ring When the sealing ring fails, sometimes there will be obvious damage phenomenon. We can check the appearance of the sealing ring to determine whether there is such a problem. Common sealing ring failure appearance includes tear, crack, cut or deformation, etc. If the sealing ring is found to have such a problem, it needs to be replaced. 3. Use test paper and dye In order to detect leakage problems in the hydraulic system, we can use test paper and dyes to help us find the source of the leak. The test paper can wet the liquid and then change color so that we can accurately determine the location of the oil leak. The dye can be added to the oil, and then the imported hydraulic seal ring checks the dye in the oil by using an ultraviolet lamp or a special filter to find the location of the leak. 4. Temperature monitoring Failure of the sealing ring may cause abnormal high temperatures in the hydraulic system. We can use a thermometer or infrared thermometer to monitor the temperature of the hydraulic system. If the temperature of the hydraulic system is abnormally high, there may be a problem with the sealing ring. In this case, we need to check and repair the hydraulic system in time to prevent further failures. 5. Pressure detection Problems with sealing rings in the hydraulic system can cause pressure drops or leaks. We can use a pressure gauge or pressure sensor to monitor the pressure of the hydraulic system. If you find that the pressure drops or is unstable, it is probably caused by a failure of the sealing ring. In this case, we need to check all parts of the system, find out and replace the faulty sealing ring. 6. Vibration and noise detection Failure of the seal ring can sometimes cause vibration or abnormal noise in the hydraulic system. We can detect these problems by observing and listening to the working status of the hydraulic system. If obvious vibration or noise is found, hydraulic sealing ring wholesale may need to check the sealing ring of the hydraulic system, and repair or replace the faulty parts in time. 7. Regular inspection and maintenance In order to reduce the failure of the sealing ring in the hydraulic system, we need to carry out regular inspection and maintenance. This includes checking the working status of all parts of the hydraulic system and sealing rings, replacing worn or aging sealing rings in time, cleaning and lubricating the parts in the system to ensure the normal operation of the hydraulic system.

    2025 08/15

  • What environment is suitable for storing O-rings?
    O-rings are no stranger to everyone, and the existence of O-rings is indispensable in many devices. Do you know what requirements do you have for the environment to store O-rings? O-rings are affected by various external environmental factors, such as distortion, oxygen, ozone, light, heat, moisture, oil, or chemical solvents. O-rings may fail due to changes in their physical and chemical properties. 1.O-ring storage temperature 5-25 ℃ is the ideal storage temperature. Contact with heat sources and sunlight should be avoided. Seals removed from low-temperature storage should be placed in an environment of 20°C before use. 2.O-ring storage humidity The relative humidity of the warehouse should be less than 70%, to avoid too wet or too dry, can not appear condensation phenomenon. 3. Light Avoid sunlight and strong artificial light sources containing ultraviolet rays. UV protection bags can provide better protection. It is recommended that the windows of the warehouse be painted with red or orange paint or film. 4. Oxygen and ozone The rubber material shall be protected from exposure to circulating air. This may be accomplished by packaging, wrapping, storing in an airtight container, or other suitable method. Ozone is harmful to most elastomers. Avoid the following equipment in the warehouse: mercury vapor lamps, high-voltage electrical equipment, motors and other equipment. 5.O-ring storage in contact with metallic or non-metallic materials Contact with magnetic materials, cast iron, copper and its alloys, or materials that can damage the rubber are not permitted. PVC material cannot be used for packing seals. Seals of different materials shall not be mixed. 6.O-ring storage clean If necessary, soapy water can be used to clean the seal. But water cannot touch the fiber reinforced seal.  

    2025 08/08

  • What is the installation and adjustment method of V-shaped sealing ring?
    After using the V-shaped sealing ring for a period of time, the lip will wear out. To ensure the durability of the seal, it is necessary to adjust its tightening pressure in a timely manner. So the adjustment method of the compression force of the V-shaped ring must be considered during design. Generally, the method of adjusting the gasket is adopted. After providing the thickness and number of gaskets, the adjustment amount can be accurately controlled. Nuts or springs can also be used for adjustment. When the diameter is less than 60mm, conical springs should be used, and when the diameter is greater than 60mm, multiple small springs should be used for adjustment; The number of springs should be more than 3 and evenly distributed. If the adjustment method of adjusting nuts and springs is used, the installation cavity of the spring and V-shaped seal ring should have good fitting accuracy and coaxiality.     1. The inlet of the V-shaped sealing ring installation should be chamfered or rounded to make it easy to install the sealing ring. It can also be made in a stepped shape to facilitate the insertion of the guide sleeve when installing the sealing ring, making it easy to install the seal.   2. If the lip of one side of the V-shaped sealing ring is thickened, it becomes a VD shaped sealing ring. VD shaped rubber sealing ring is suitable for dynamic sealing of rotating shafts, with a circumferential speed of no more than 19m/s, and can be used for end face sealing and dust sealing.   3. The types of VD rubber seals are divided into S-type and A-type, and their dimensions can be found in JB/T6994-1993.   4. The material used for VD rubber sealing rings is nitrile rubber or fluororubber, with a surface roughness Ra value of 3.2 μ m for the sealing ring and a surface roughness Ra value of 1.6 μ m for the metal parts in contact with the lip.

    2025 07/17

  • How much does the selection of sealing ring material affect its sealing performance?
    Speaking of sealing rings, I believe everyone knows that they are indispensable in every industry and daily life. Sometimes we need to use them to prevent water leakage, dust, oil leakage, and so on.   The selection of sealing ring material is of great significance for its sealing performance and service life. The performance of the material directly affects the usability of the sealing ring.   Sealing rings are used in various transmission systems, and the performance of sealing rings directly affects the performance of transmission equipment. Good sealing rings need to be considered from the material first. If the material of the product is not up to standard, then fine processing skills cannot be reflected. Therefore, what issues should we pay attention to in the selection of sealing ring materials?     1. Sealing ring material and working pressure   Sealing ring materials are also very sensitive to working pressure, and sealing rings made of different materials can be classified as pressure resistant, oil resistant, and temperature resistant. In terms of oil seals, the working pressure they bear is relatively small. If it exceeds their bearing range, it will not only cause leakage but also reduce the service life of the sealing ring.   2. Sealing ring material and operating temperature   Excessive or insufficient temperature can affect the performance of the sealing ring. Excessive temperature will reduce the hardness and stretchability of the sealing ring, while insufficient temperature will make the sealing component brittle. So each sealing material has its own limit temperature that it can adapt to.   3. Compatibility between sealing ring material and working medium   The material of the sealing ring will come into direct contact with the medium. If there is no good compatibility between them, it will not only damage the sealing ring but also contaminate the sealing medium. The material of the sealing ring should not be corroded, worn, or undergo chemical reactions by the sealing medium.   4. Sealing ring material and mechanical motion speed   The adaptability of sealing materials to mechanical motion speed also varies.   For static sealing, there is no relative motion between the sealing ring and the sealed component, so the requirements for material wear resistance and hardness are not high.   For dynamic seals, the material of the sealing ring has different adaptability to mechanical motion speed. Some ordinary materials cannot adapt to high-speed mechanical operation. Therefore, when selecting the material of the sealing ring, it is necessary to choose higher wear-resistant and high-strength materials in order to use high-speed operation.   The materials for sealing rings include nitrile rubber, carboxylic nitrile rubber, fluororubber, ethylene propylene rubber, hydrogenated nitrile rubber, silicone rubber, chloroprene rubber, fluorosilicone rubber, polyurethane, chlorohydrin rubber, styrene butadiene rubber, butyl rubber, natural rubber, ethylene/vinyl acetate rubber, polyacrylate rubber, perfluororubber, and so on.   Rubber sealing rings have excellent aging performance, high tear resistance, excellent resilience, long-term deformation resistance, weak acid and alkali resistance, high and low temperature resistance, etc. They can be used at -50 ° C to 250 ° C, with special requirements up to 300 ° C. They have excellent insulation, high breathability, good physiological inertia, and physiological stability. Due to its excellent performance, rubber is widely used for sealing mechanical hardware, electronic appliances, and small household appliances.   Silicone sealing rings are non-toxic and odorless, with good resistance to corona discharge, arc, aging, high and low temperatures, as well as strong elasticity and tensile strength. They can achieve continuous cracking and deformation under very strong tensile forces. Often used in daily necessities, electronic accessories, waterproof seals for mobile phones, mechanical oil seals, and any other industry   Silicone sealing rings also have strong adaptability to the environment. They can be placed under high temperatures and heated to maintain their original shape and state, achieving complete non deformation. Moreover, they will not produce any harmful substances in high temperature environments.   Due to different formulations, the performance indicators of the same type of rubber can vary greatly, so each material of sealing ring has its own advantages and disadvantages. We cannot completely say which sealing ring material is good. Different industries require the selection of different materials to meet the requirements of the working environment and working medium.

    2025 06/11

  • Can perfluoroether O-rings meet the sealing requirements in low-temperature environments?
    The sealing requirements in low-temperature environments mainly include the following aspects:   1. Retention of elastic components at low temperatures: Perfluoroether O-rings need to have good elastic retention components to ensure good sealing performance at low temperatures. In low temperature environments, due to the hardening or deformation of the material, the decrease in elasticity reduces the energy of the piercing component. Therefore, perfluoroether O-rings need to have high elastic retention performance to adapt to deformation and twisting in low temperature environments.   2. Chemisability at low temperatures: In low temperature environments, the corrosion resistance of certain chemicals is enhanced, which puts higher demands on the materials of seals. Fluorine rubber, the main component of perfluoroether O-rings, has excellent biodegradability and can work for a long time in various strong and high-performance media. Therefore, it has the potential to have good chemical resistance at low temperatures.     3. Sealing performance at low temperatures: In low-temperature environments, due to the high viscosity of gases or liquids and the possibility of expansion or contraction, perfluoroether O-rings need to have better compression and deformation capabilities to ensure good sealing performance. Therefore, perfluoroether O-rings need to have characteristics that are suitable for low-temperature deformation.   After experimental verification, it has been found that under certain conditions, perfluoroether O-rings can adapt to low-temperature environments. Therefore, their use in low-temperature environments is feasible.   1. Research has shown that perfluoroether O-rings have good chemical and heat resistance in the range of -50 ° C to 232 ° C.   2. A study on the performance of perfluoroether O-rings at low temperatures found that the hardness and tensile strength of the material decreased, but it still maintained good plasticity and toughness, with good low-temperature elastic properties. By optimizing its structure and composition, its low-temperature sealing performance can be improved. Researchers have improved the low-temperature sealing performance of perfluoroether O-rings by adding specific fillers and altering their cross-linking structure.   3. Under low temperature conditions, perfluoroether O-rings maintain material elasticity.   4. In practical applications, perfluoroether O-rings have been used for sealing requirements in low-temperature environments, such as the application of seals in low-temperature oil and gas pipelines, low-temperature reactors, and cryogenic equipment. These applications further validate the feasibility of perfluoroether O-rings in low-temperature environments.

    2025 05/15

  • Kvk Seal Manufacturers Participate in 2025 Canton Fair at Canton Fair 2025 – Visit Us at Booth 17.2M17
    kvk Sealing Products Factory is excited to announce its participation in the 137th Canton Fair (China Import and Export Fair) from April 15th to 19th, 2025. Join us at Booth 17.2M17 to explore our cutting-edge sealing products tailored for industries such as automotive, aerospace machinery and energy.        Event Details  Dates: April 15–19, 2025  Location: Canton Fair Complex, Guangzhou, China  Booth No.: 17.2M17 (Hall 17.2)    Warmly Welcome!  We invite distributors, partners, and industry professionals to connect with us at the fair. Whether you’re seeking standard seals or custom-designed solutions, ZXS Seal is here to exceed your expectations.      Media Contact:  Yolanda Gao/Oversea Sales Manager E-mail:sales@zxs-seal.com Phone Number:+86 18025202151 Company Address:Building 10, 11, No.1, Middle Jizhou Road, Daojiao Town, Dongguan City, Guangdong Province, China, Dongguan, Guangdong   Warmly welcome!  See you SOON!!!

    2025 04/07

  • How to choose a corrosion-resistant O-ring suitable for manufacturing?
    Corrosion-resistant O-rings play a vital role in the manufacturing industry.They are widely used in various mechanical equipment to ensure sealing performance and durability. However,due to the variety of O-ring brands and materials on the market,choosing a corrosion-resistant O-ring suitable for manufacturing has become very difficult.In order to choose the right corrosion-resistant O-ring,you need to understand your manufacturing needs.Consider the environmental conditions and media that your equipment will encounter during operation,such as high temperature,low temperature,chemicals,etc.These factors will determine the corrosion resistance and material selection of your desired O-ring.It is very important to choose the O-ring material with excellent corrosion resistance.Common corrosion-resistant O-ring materials include fluorine rubber,butyl rubber and silicone rubber.These materials have anti-corrosion properties and are resistant to attack by a variety of chemicals. According to your manufacturing needs,choose the right material to ensure the durability and reliability of the O-ring.In addition,size and hardness are also important considerations in selecting corrosion-resistant O-rings suitable for manufacturing. Make sure that the selected O-ring size matches your equipment requirements and has the appropriate hardness to ensure its performance and life during the sealing process.

    2025 02/18

  • What are the factors that affect sealing?
    1 cycle load, if there are frequent fluctuations in excessive pressure, a sealing ring with sufficient resilience must be selected.   2 vibrations. If there is vibration in the pipeline, the gasket must be able to withstand repeated high cyclic stress.   3. Polluting media. If the sealing medium is drinking water, plasma, drugs, food, beer, etc., it is necessary to consider whether the chemical substances of Delong Xingye sealing ring materials themselves will contaminate the medium. In this case, PTFE or rubber materials that meet food and medical hygiene requirements should be used. 4. Wear and tear. Some media containing Se floating particles can wear down the sealing ring, leading to a shortened service life of Delong Xingye sealing ring,   5. Flange corrosion. Some metals (such as austenitic stainless steel) have a tendency towards stress corrosion, and it should be ensured that the gasket material does not contain excessive impurities that can cause various types of corrosion. For example, the chloride ion content in the flexible graphite gasket used for acid resistant flanges of stainless steel in nuclear power plants should not exceed 50 × 10-, and the total sulfur content should not exceed 450X10-5   6. Safety. If highly toxic chemicals are sealed, Delong Xingye sealing rings are required to have greater safety and high anti blow ability. In addition, there are fire prevention requirements for petroleum refineries   7. Economy. Although sealing ring materials are relatively inexpensive, when determining the quality, type, and material of the sealing ring, factors such as material loss due to leakage, downtime losses, and economic consequences of major damage and salt production should be taken into account. Therefore, the performance and price ratio of the gasket should be comprehensively considered.

    2025 01/13

  • What material of the sealing ring is easy to resist high temperature?
    High temperature resistant sealing ring is generally used: carbon fiber filled PTFE, temperature resistance: 265 degrees, can be used for dynamic sealing. If it is used for static sealing, flexible graphite clip metal, temperature resistance: 650 degrees. SIL silicone rubber sealing ring: has excellent heat resistance, cold resistance, ozone resistance, resistance to atmospheric aging performance. It has good insulation properties. However, the tensile strength is worse than the general rubber and does not have oil resistance. Suitable for household appliances such as electric water heaters, electric irons, microwave ovens, etc. It is also suitable for all kinds of products that are in contact with the human body, such as kettles, drinking fountains, etc. Not recommended for use in most concentrated solvents, oils, concentrated acids and sodium hydroxide. The general use temperature range is -55~250 ℃. ACM acrylic rubber sealing ring: it has excellent resistance to oil, high temperature resistance and weather resistance, but its mechanical strength, compression deformation rate and water resistance are slightly worse. Generally used in automobile transmission system and power steering system. Not suitable for hot water, brake oil, phosphate ester. The general use temperature range is -25~170 ℃.

    2024 12/20

  • Which is better, silicone sealing ring or rubber sealing ring?
    Silicone sealing rings and rubber sealing rings are common sealing materials, and they have their own advantages in different application environments and requirements. The choice of sealing ring should be determined based on specific usage conditions and requirements. Here are some comparisons between the two:     1. Silicone sealing ring   (1) High temperature resistance: Silicone sealing rings have good high temperature resistance and can maintain elasticity and sealing performance at high temperatures.   (2) Chemical resistance: Silicone has good resistance to some chemicals and is not easily corroded.   (3) Oxidation stability: Silicone remains stable for a long time and is not easily oxidized.   (4) Insulation performance: Silicone is an excellent insulation material suitable for electrical equipment.   (5) Wide range of hardness: Silicone sealing rings with different hardness can be made to adapt to different application scenarios.   2. Rubber sealing ring   (1) Wear resistance: Rubber sealing rings have good wear resistance and are suitable for some mechanical sealing applications.   (2) Elasticity: Rubber sealing rings have good elasticity and can provide effective sealing performance at relatively low pressures.   (3) Low cost: Generally, the manufacturing cost of rubber seals is relatively low.   (4) Strong selectivity: There are various types of rubber seals, such as nitrile rubber, fluororubber, etc., and suitable materials can be selected according to different needs.   When choosing a sealing ring, it is necessary to consider factors such as temperature, pressure, chemical substances in the usage environment, as well as the required elasticity and durability of the seal. Taking into account these factors, it is possible to better determine whether to use silicone sealing rings or rubber sealing rings.

    2024 11/10

  • What is the difference between mechanical seals and hydraulic seals?
    Mechanical seals are one of the basic mechanical components with precision and complex structure. They are the key components of various pumps, reaction synthesis kettles, turbine compressors, submersible motors and other equipment. Its sealing performance and service life depend on many factors, such as selection, accuracy of the machine, correct installation and use. Hydraulic seals have pressure requirements, requiring a certain degree of smoothness of the joint surface. The sealing elements are mostly rubber, and the sealing effect is achieved through the local deformation of the seal.

    2024 10/15

  • What are the basic characteristics of rubber seals?
    Rubber seals are characterized by a very small elastic modulus but a high elongation. Moreover, rubber seals have very good air permeability resistance and resistance to various chemical media and electrical insulation. Some special synthetic rubbers have very good oil resistance and temperature resistance, and can resist the expansion of fatty oils, lubricating oils, hydraulic oils, fuel oils and solvent oil solutions, and their cold resistance can reach -60°C to -80°C, and their heat resistance can reach as high as+180°C to+350°C. At the same time, the rubber sealing ring is also very pressure-resistant because the characteristic of rubber is that it has small hysteresis loss. Another characteristic of rubber is that it can be used, blended, and compounded with a variety of materials.

    2024 09/09

  • Magnetic fluid seals
    Introduction to Magnetic Fluid Seals by Zhongxing Shun Hydraulic Seals and Oil Seals Manufacturers   1. Composition of magnetic fluid   Magnetic fluid, invented by Papell in the United States in 1995, is a colloidal liquid that stably disperses strong magnetic fine powders (about 100 Å) such as magnetite in liquids such as water, oil, esters, and ethers. This liquid has the characteristic of not settling or coalescing under normal centrifugal and magnetic fields, but also being able to withstand magnetism and be attracted by magnets.   Magnetic fluid consists of three main components:     1) Solid ferromagnetic particles (Fe3O4);   2) Surfactants (stabilizers) that encapsulate particles and prevent their mutual aggregation;   3) Carrier liquid (solvent).   2. Characteristics of Magnetic Fluid   Magnetic fluid is a type of solution called colloidal solution. As a sealing magnetic fluid, its performance requirements are: good stability, no agglomeration, no precipitation, and no decomposition; High saturation magnetization intensity; High initial magnetic permeability; Low viscosity and saturated vapor, as well as other requirements such as freezing point, boiling point, thermal conductivity, specific heat, and surface tension.   The main factors affecting the stability of magnetic fluids include particle strength, surfactant and carrier liquid, and their reasonable ratios. Stability is a prerequisite for the existence of various characteristics of magnetofluids.   3. Working principle of magnetic fluid seal   The magnetic circuit composed of a circular magnet, pole shoes, and a rotating shaft concentrates the magnetic fluid placed between the top gap of the shaft and pole shoes under the action of the magnetic field generated by the magnet, forming a so-called "O" ring to block the gap channel and achieve the purpose of sealing. This sealing method can be used for both magnetic and non-magnetic rotating shafts. The former concentrates the magnetic flux at the gap and passes through the shaft to form a magnetic circuit, while the latter only passes through the magnetic fluid in the sealed gap without passing through the shaft to form a magnetic circuit.   4. Extreme conditions   Magnetic fluid seals are limited by the following conditions during operation:   1) Evaporation. Magnetic fluid consists of three parts: magnetic particles, surfactants, and carrier liquid. The evaporation of the carrier liquid is the main factor determining the sealing limit rotation frequency and service life. Because sealing relies on limited magnetic fluid operation. Therefore, a carrier liquid with low vapor pressure should be selected to minimize the evaporation loss.   2) Temperature rise. An increase in temperature can cause demagnetization of magnets and evaporation of magnetic fluids. Because the temperature increases, the viscosity decreases, and the power consumption also decreases, which is a favorable aspect. However, as the temperature increases and the magnetic saturation strength decreases, the pressure resistance of the seal may also decrease. Therefore, the temperature of the magnetic fluid should generally not exceed 105 ℃, otherwise cooling measures should be taken.   3) Ultimate vacuum degree. The ultimate vacuum degree of magnetic fluid sealing depends on the volatility of the carrier liquid, and the carrier liquid made of grease lubricant can meet the requirements of 1.333 × 10-7Pa ultra-high vacuum technology.   4) Zhou Speed. Generally, magnetic fluid seals are suitable for operation at high cycle speeds of 30m/s or above, without any limit markings. However, considering temperature and heat dissipation, the circumferential speed should be limited to 60-80m/s, and the ultimate pressure resistance should also be considered at this time. KVK seal

    2024 08/10

  • Must the O-ring be coated with gear oil before installation?
    O-ring is the kind of vulcanized rubber material ring sealing ring, its cross-sectional shape is O-shaped, so it is often called O-ring. Before assembly, be sure to apply the right amount of gear oil. Because we conduct a visual inspection to ensure that the surface of the O-ring is free of defects or scratches such as burrs, residue, dust, etc., and its cross-sectional diameter is uniform. Before installation, gear oil or grease must be applied to ensure that the O-ring can slide smoothly during installation. During the installation process, the O-ring should be prevented from being twisted, folded or tilted, and at the same time, it should be avoided to use tools or equipment to cause scratches. For the cross-sectional diameter change of the O-ring, it is recommended to control the range of 5%-3.5 of (δ1+δ2) in order to strike a balance between the fixed seal and the dynamic seal. During installation, the compressive strength of the O-ring should also be considered to avoid being squeezed into the sealing gap. According to the size of the sealing gap and the level of working pressure, select the appropriate compressive strength of the O-ring, the hardness of the rubber should also be adjusted. During the installation process, in order to prevent damage to the O-ring, it is recommended to use a file to smooth or round the sharp burr, and wrap the thread and keyway with adhesive tape to protect the O-ring from damage. Finally, during the storage of the O-ring, contact with acid, alkali and alkaline substances should be avoided to prevent its deformation and affect the sealing effect.  

    2024 07/29

  • What are the main forming methods for rubber products?
    Rubber products, as an indispensable part of our daily lives, are widely used in various fields such as vehicles, electronics, healthcare, and construction. But how are these different shaped rubber products made? 1. Rolling forming Rolling forming is one of the basic methods for molding rubber and plastic products, especially suitable for manufacturing simple block and sheet products. This method mainly uses a rolling mill to press the mixed adhesive into a thin film of a certain shape and size. For example, textile fiber materials commonly used in rubber products such as tires, tapes, and hoses need to be dried and soaked before rolling to improve their fusion properties with colloids. Rolling molding is an indispensable part of rubber and plastic product production due to its simple operation and low cost. 2. Extrusion molding Compression molding is suitable for manufacturing complex rubber products such as tire treads, rubber tubes, and wire surface coatings. This method compresses rubber material into the desired shape using a press, and then obtains the finished product through cooling and curing. Compression molding can accurately control the shape and size of products, making it suitable for producing high-precision and high-quality rubber products. 3. Compression molding Compression molding is a method of making rubber products with complex shapes using molds. Place the rubber material into the mold, fill the mold with the rubber material through heating and pressure, and produce the desired shape of rubber product after cooling. Compression molding has the advantages of high work efficiency and stable product quality, making it particularly suitable for producing large quantities of rubber products with complex shapes. 4. Injection molding process The injection molding process involves injecting preheated rubber raw materials into a predetermined mold, cooling and solidifying them to produce the desired rubber product. This method is suitable for mass production of relatively simple rubber products such as seals and gaskets. Injection molding technology has the advantages of high work efficiency, low price, and stable product quality, and is one of the mainstream molding methods in contemporary rubber product production. 5. Extrusion molding Extrusion molding is the process of extruding and heating plastic materials through the screw of an extruder, cooling and solidifying them to obtain molded products. This method is particularly suitable for producing rubber products with a single shape and long length, such as sealing strips, rubber pipes, etc. Extrusion molding can achieve continuous production, improve work efficiency, and reduce costs.

    2024 07/15

  • How to choose the right sealing ring?
    When choosing a sealing ring, you need to consider the use environment, temperature range and material characteristics. For example, rubber O-rings have become the choice of many families and factories because of their oil and wear resistance and high temperature resistance. Especially for those equipment that often contact with oil, such as pump valves and faucets, rubber O-rings are indispensable.  

    2024 06/16

  • Installation direction and method of skeleton oil seal
    Skeleton oil seal (also known as skeleton rubber seal ring) is a sealing device used between shaft and axle box, which can prevent lubricating oil leakage and protect bearings from the influence of dust and moisture. Skeleton oil seals are usually installed on the shafts of mechanical devices such as industrial equipment, cars, motorcycles, and bicycles. The installation direction and method of the skeleton oil seal are as follows:   1. Preparation for installation: First, ensure that the installation area is clean and free of dust, oil, or other foreign objects.   2. Check the oil seal: Check if the oil seal is intact and ensure that the rubber part of the skeleton oil seal is not cracked or damaged.   3. Determine installation direction: The skeleton oil seal usually has a mark indicating the installation direction. This mark is usually the rotation direction or arrow mark of the oil seal, ensuring that it is installed in this direction.   4. Install oil seal: Gently place the oil seal on the shaft, ensuring that the rubber part of the skeleton oil seal is in close contact with the shaft.   5. Pressing oil seal: Use a special tool or wrench to gently press the oil seal to fix it on the shaft. Do not apply too much force to avoid damaging the oil seal.   6. Install shaft sleeve or bearing: Install the shaft sleeve or bearing next to the oil seal, ensuring that the clearance between them meets the requirements.   7. Confirm installation: After installation, ensure that the oil seal is not twisted or damaged and can rotate normally.   8. Lubrication and testing: After installation, lubricate the bearings and test whether the mechanical equipment can operate normally.   If the skeleton oil seal is installed improperly, it may cause leakage, damage, or premature bearing wear.

    2024 05/30

  • What are the general reasons for seal damage
    Damage to seals is usually caused by the following reasons:   1. Excessive pressure or overload: If the pressure borne by the seal exceeds its designed pressure range, it may cause damage to the seal.   2. Chemical corrosion: Seals may be corroded due to contact with chemicals, leading to a decrease in their performance or damage. 3. Mechanical damage: Seals may be damaged due to mechanical damage such as friction, cutting, puncture, etc.   4. Aging: Seals may age due to prolonged use, resulting in decreased performance or damage.   5. Improper installation: Improper installation of the seal may cause damage, for example, if the seal is installed too tightly, it may cause damage.   6. Temperature changes: Seals may be damaged due to temperature changes, for example, if used at high temperatures, it may lead to a decrease in performance or damage.   7. Wear: Seals may wear due to friction with shafts or other components, resulting in damage.   8. Improper use: If the seal is not used or maintained correctly, it may be damaged.  

    2024 05/15

  • What do seal manufacturers do when seals are twisted?
    Rubber O-rings are often used in some places that need to be sealed. One of the characteristics of these places is that the gaps are consistent, which are often matched by yin and yang. O-rings are placed between the two to strengthen the sealing between the two. At the same time, it also plays a role in shock absorption. However, many people use it and find that the O-ring is squeezed open, some are squeezed between the gaps and bitten, and some are gradually distorted due to use! So how did these phenomena occur? How should they be solved? Gap bite The sealed parts have poor geometric accuracy (including roundness, ovality, cylindricity, coaxiality, etc.), non-concentricity between parts and inner diameter expansion under high pressure, which will cause the expansion of the sealing gap and the aggravation of the gap extrusion phenomenon. In order to prevent the gap bite, the seal factory strictly controls the hardness and sealing gap of the O-ring. Select the appropriate hardness of the sealing material to control the gap. Commonly used O-ring hardness range is HS60 ~ 90. Low hardness for low pressure, high hardness for high pressure. It is an effective way to prevent the O-ring from being squeezed into the gap by using appropriate sealing ring to protect the retaining ring.The distortion of the rubber O-ring refers to the phenomenon that the O-ring is twisted along the circumferential direction, and the distortion phenomenon generally occurs in the dynamic sealing state. There are many reasons for the distortion damage. The main reason is that the gap between the piston, the piston rod and the cylinder is uneven, the eccentricity is too large, and the O-ring cross-sectional diameter is uneven. Uniformity some parts of the O-ring rub too much and twist. Generally O-rings with small cross-sectional dimensions are prone to uneven friction.

    2024 04/30

  • Introduction to the Performance of Hydraulic Seals
    Hydraulic seals are key components used to prevent liquid or gas leakage in hydraulic systems. They play an important role in hydraulic systems, ensuring the normal operation and performance of the system. The following is an introduction to the performance of hydraulic seals:   1. Sealing performance: The main function of hydraulic seals is to provide effective sealing and prevent liquid or gas leakage from the hydraulic system. Good sealing performance can ensure the stable operation of the system, avoid energy loss and system pressure drop.     2. Wear resistance: Hydraulic seals usually need to operate under high pressure, high temperature, high speed, and harsh working conditions, so they need to have good wear resistance. Seals with good wear resistance can maintain sealing performance for a long time and extend the service life of the system.   3. Corrosion resistance: Liquids in hydraulic systems may be corrosive, so seals need to have good corrosion resistance, be able to resist liquid corrosion, and maintain their original performance.       4. High temperature resistance: The working temperature in hydraulic systems may be high, and sealing components need to have good high temperature resistance, be able to maintain stable sealing performance in high temperature environments, and not deform or harden.   5. Low friction coefficient: Y Xiu's hydraulic seals should have a low friction coefficient to reduce friction losses during operation, improve system efficiency, and reduce energy consumption.   6. Easy to install and replace: Seals should be designed to be easy to install and replace, so that they can be quickly maintained and replaced when needed, reducing system downtime.   7. Compliance with standards and specifications: Seals should comply with relevant standards and specifications of hydraulic systems to ensure their quality and performance can meet engineering requirements, improve system reliability and safety.   Hydraulic seals play an important role in hydraulic systems, and their performance directly affects the stable operation and efficiency of the system. Therefore, when selecting and applying hydraulic seals, it is necessary to comprehensively consider factors such as sealing performance, wear resistance, corrosion resistance, high temperature resistance, friction coefficient, installation convenience, and compliance with standards and specifications.  

    2024 04/20

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